Custom BIPV Design Options | FGNEX

Custom photovoltaic engineering

Made to fit.
Designed to integrate.

Custom BIPV modules begin with your building product. Define the geometry, appearance and electrical design around the roof or facade you are developing.

AI concept of custom PV modules, cell layouts and glass finishes
Design directions for custom modules and architectural glass · AI-generated concept visualization.
Eight connected design decisions

Your system sets the brief.

Explore each customization variable with an illustrative engineering concept. Options must be reviewed together against your final module design.

AI concept illustration of custom dimensions shapes for custom BIPV modules
AI-generated technical concept · Not a product specification or validation result.
01 / DESIGN OPTION

Custom Dimensions & Shapes

Define external dimensions, shape, edge clearances, glass thickness and tolerances around the building interface. Non-standard formats require a feasibility review before a manufacturing commitment.

AI concept illustration of bc topcon cell technology for custom BIPV modules
AI-generated technical concept · Not a product specification or validation result.
02 / DESIGN OPTION

BC / TOPCon Cell Technology

Compare back-contact and TOPCon options against visual appearance, available cell formats, interconnection routes and electrical targets. Cell technology is selected for the complete module design.

Compare BC and TOPCon →

AI concept illustration of custom cell arrangement for custom BIPV modules
AI-generated technical concept · Not a product specification or validation result.
03 / DESIGN OPTION

Custom Cell Arrangement

Explore cell count, spacing, orientation and visible borders within the available geometry. Coordinate the layout with shading, wiring and architectural intent.

AI concept illustration of glass glass appearance for custom BIPV modules
AI-generated technical concept · Not a product specification or validation result.
04 / DESIGN OPTION

Glass-Glass Construction & Appearance

Specify front and rear glass, surface treatment, color and desired transparency. Review visual samples together with mechanical support and safety requirements.

AI concept illustration of poe encapsulation edge sealing for custom BIPV modules
AI-generated technical concept · Not a product specification or validation result.
05 / DESIGN OPTION

POE Encapsulation & Butyl Edge Sealing

Evaluate POE encapsulation and butyl edge sealing for compatibility with the selected glass, cells and lamination process. Material choice alone does not establish durability.

AI concept illustration of junction box cables connectors for custom BIPV modules
AI-generated technical concept · Not a product specification or validation result.
06 / DESIGN OPTION

Junction Boxes, Cables & Connectors

Define box position, rear clearance, cable length, cable cross-section and connector family. Confirm electrical compatibility and accessible routing within the building assembly.

AI concept illustration of electrical configuration for custom BIPV modules
AI-generated technical concept · Not a product specification or validation result.
07 / DESIGN OPTION

Electrical Configuration

Set target voltage, current, rated power and bypass requirements. Review series and parallel layouts, insulation and compatibility with the intended inverter or module electronics.

AI concept illustration of prototype oem validation for custom BIPV modules
AI-generated technical concept · Not a product specification or validation result.
08 / DESIGN OPTION

Prototype Development & OEM Validation

Agree drawings, samples, test scope, quality checkpoints and change control before production planning. Quantities, lead times and qualification requirements are confirmed for each project.

Prepare an OEM enquiry →

OEM development workflow

From building detail to validated module.

01 / Define

Share the application

Provide preliminary drawings, target markets, quantities and the building-system interfaces.

02 / Review

Resolve the design

Review cell layout, glass, sealing, electrical architecture and installation clearances.

03 / Validate

Evaluate prototypes

Assess samples, visual consistency, test needs and design revisions against the agreed brief.

04 / Prepare

Plan OEM supply

Agree approved specifications, quality checks and commercial terms before production.

Engineering starts with a clear brief

Bring your next BIPV product into focus.

Start with the application, a preliminary drawing and your target electrical characteristics. FGNEX SOLAR reviews manufacturing enquiries for project-specific feasibility.

Visuals illustrate design directions, not a product catalogue, completed project or certification. Manufacturing limits, minimum order quantities, performance and qualification must be confirmed for the proposed design.